Services

YOUR PRODUCTION FACILITY

We fabricate in cells or on lines to international production- and quality standards, in accordance with our customers needs. The workshop is always open for audits, because Telefoncular Çelik AŞ. sees itself not as a regular supplier, but as an extended workbench; with a 100% traceability for all parts.

SHOTBLASTING

Automatic shot blasting unit, processing parts up to 3m width x 0,8m height. Also available: Manual shot blasting cabin for bigger parts.

CUTTING

Laser cutting up to 20 mm thickness; table size 2,5m x 12m, 4KW Fiber Laser; cuts also pipes up to 3 mt. Oxy-fuel cutting up to 300 mm thickness; table size 2,5m x 12m. 11 off Plasma cutting up to 60 mm thickness; table size 2,5m x 14m , 260A and 400A; with Hypertherm True Hole Technology

DEBURRING

Cleaning and radius option on the edges with Ernst Deburring Machine Technology. Processing capability: 3-120 mm thickness, max 1,5 m width

LEVELING

Leveling of high tensile steel parts with ARKU FlatMaster® hydraulic precision leveler after cutting. Processing capability: up to 20 mm thickness, max 1,5 m width.

BEVELING

Various options for the manual and mechanical beveling; providing perfect beveling geometries for high tensile steel parts with thicknesses up to 100 mm.

MACHINING

3 off CNC Vertical Machining Centers, processing parts up to 2,2 m x 1,0 m x 0,9 m (X/Y/Z). One CNC Lathe.

BENDING

10 off Vertical Hydraulic Presses, processing up to 15 m length with 2.500 mt strength. Horizontal Bending Machine, processing up to 20mm thick plates. Plate Roll Machine, processing up to 30 mm thick plates.

FIXTURING and JIG STATIONS

Fixture stations up to 4 x 12m with Demmeler clamping tools. SL-Laser Projection System.

WELDING

IGM Welding Robot Station with 2 positioners. 48 Certified Welders (Certified by TUV SUD) Column Boom Welding Robot; 3 Column Boom Unit . Processing up to 30 m length with Under Gas and Under Powder Option.

HORIZONTAL MACHINING

Axis ( X/Y/Z): 12 x 1,5 x 3,2m; 2 x 2m rotating table with 1,5m width

ASSEMBLY

Mechanical, hydraulic and electrical fitting.

PAINTING and DRYING

3 x 20m Wet Painting Cabin; 3 x 20m Drying Cabin (max. 90C).

PACKING and LOADING

Loading capacity of max. 45 mt with gantry cranes.